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| Dash Panel Upper |
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Challenge
1,800 mm matching contour with only seven attachment points
Comprised of PP with 50% long glass fibers and insulating blanket made of natural fibers
Arkal Objectives
To convert the panel from metal to plastic
To provide overall savings
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Arkal Solution & Advantages
- Improve machine utilization and allow for 30% smaller tool/energy requirement through use of sequential molding
- Provides improved control of fiber orientation
- Improved thermal behavior and acoustic insulation
- Improved dimensional accuracy
- Reduced the amount of warpage
- Improved weld lines for higher impact resistance
Arkal Achievement
√ 25% overall weight savings
√ 50% overall cost savings
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